SGS is the world’s leading testing, inspection, and certification company, recognized globally for its commitment to sustainability, quality, and integrity. With 99,600 employees operating a network of 2,600 offices and laboratories worldwide, SGS provides unparalleled services to a diverse range of industries. We are seeking a highly experienced Senior Mechanical Asset Integrity Inspector to join our dynamic team, contributing to proposal development through meticulous inspection estimation and providing expert technical input in metallurgy, corrosion, and Root Cause Failure Analysis (RCFA). This role requires a value-added approach to enhance client satisfaction and ensure the highest standards of asset integrity.

Responsibilities of the Senior Mechanical Asset Integrity Inspector

• Execute and lead fit-up/welding/VT & dimensional inspections, and final release/hand-over documentation.
• Drive ITP/QCP execution: manage hold/witness points, verify readiness, raise NCR/punch items, and close with objective evidence.
• Ensure welding compliance: review WPS/PQR, witness PQR/WPQ, verify welder performance/qualifications, and validate PWHT/HT records.
• Coordinate & verify NDE (VT/MT/PT/RT/UT as scope): confirm method, extent, acceptance, reporting; review RT films/records.
• Witness hydrostatic/pneumatic tests, verify test packs, calibration evidence, reinstatement, and dossier completeness.
• Support fabrication/repair/modification of boilers/pressure vessels/tanks and in-service asset integrity scope.
• Conduct thickness surveys and corrosion/erosion checks for boilers/modules.
• Perform protective coating/painting inspection: surface preparation verification, environmental controls, DFT checks, curing/document review as per project spec/ITP.
• Coordinate inspections with vendors/manufacturers, issue inspection release notes in client systems, and prepare inspection reports with supporting records for client review/approval.
• Support vendor qualification audits, vendor performance evaluation, and PQMS/ISO 9001 alignment on projects (where required).
• Apply metallurgy/corrosion awareness to interpret MTCs/test results, assess welding/HAZ risks, and recognise degradation indicators.
• Participate in RCFA: evidence capture, inspection history/NDE review, failure hypothesis support, and CAPA recommendations to prevent recurrence.
• Build inspection manhour/cost estimates and execution/resource plans from RFQ/spec/ITP: LOE for welding, NDE, PWHT, testing, coating, documentation/MDR; define assumptions/exclusions/risks; track actual vs estimate and capture lessons learned.
• Demonstrate structured ramp-up on new scopes/clients/standards: rapid spec/ITP alignment, early escalation of uncertainties, disciplined documentation, zero compromise on safety/compliance.
• Ensure right-first-time inspection packages: clean traceability, correct hold-point execution, minimal rework, defensible accept/reject decisions, and MDR/closeout that passes client audit without complications.

Ensuring Asset Integrity through Expert Inspection

As a Senior Mechanical Asset Integrity Inspector, you will play a crucial role in ensuring the safety and reliability of our clients’ assets. Your expertise will contribute to the prevention of failures and the optimization of maintenance strategies. Staying updated with the latest industry standards and regulations is critical in this role.

Qualifications for the Senior Mechanical Asset Integrity Inspector Role

• Mechanical/Production Engineering degree or diploma (or equivalent technical qualification).
• 15+ years inspection experience across piping/welding/testing and documentation control; coating inspection.
• Must be physically fit and medically capable of performing inspections in diverse environments, including offshore locations and confined spaces.
• Demonstrable pressure equipment experience: boilers/pressure vessels (fabrication/repair/in-service scope) and related asset integrity activities.
• Strong command of typical codes (project dependent): ASME II/V/VIII/IX, ASME B31.3, API 570, API 1104, AWS D1.1; plus, pipeline/valve/tank references when required (e.g., B31.4/B31.8, API 598, API 650, PCC-2).
• Welding/inspection: CSWIP 3.1 / AWS CWI; NDE Level II/Level III (RT/PT/MT/UT) credentials.
• Pressure equipment/tanks/corrosion: API 510, API 653, API RP 571, API RP 577.
• Client approvals (advantage in Kuwait): KNPC/KOC
• Valid Kuwaiti Driving License.

Why Asset Integrity is Critical at SGS

At SGS, maintaining asset integrity is paramount. We are dedicated to ensuring the safety, reliability, and efficiency of our clients’ operations. By focusing on preventative measures and comprehensive inspections, we minimize risks and optimize performance. Learn more about health and safety executive guidelines.